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Composition and Properties
Composition and Properties
Chrome Vanadium Steel (Cr-V Steel) is a magnetic alloy widely used in manufacturing and engineering. It combines the hardness and durability of steel with the corrosion resistance of chromium and the toughness of vanadium.
Heat Treatment of Steel
Heat Treatment of Steel
Heat treating is a critical process widely used in industries such as automotive, aerospace, and tool manufacturing. The goal is to enhance the mechanical properties of steel by altering its microstructure through controlled heating and cooling.
What is the difference between carbon steel and stainless steel?
What is the difference between carbon steel and stainless steel?
The main difference between carbon steel and stainless steel is the amount of chromium they contain. Carbon steel has less than 10.5% chromium, while stainless steel has at least 10.5% chromium. Chromium is a metal that helps prevent rust and corrosion.
The benefits of investing in high-quality hardware tools
Investing in high-quality hardware tools can provide numerous benefits for both professional and amateur users. High-quality tools are designed to be durable, efficient, safe, and cost-effective, making them a smart investment for anyone who regularly uses hardware tools.
The Science Behind Heat Treatment: How It Enhances the Properties of Hardware Tools?
The Science Behind Heat Treatment: How It Enhances the Properties of Hardware Tools?
Introduction: Briefly introduce the topic and explain why heat treatment is an important process in the manufacturing of hardware tools.
CR-MO Vs CR-V
CR-MO (chromoly) and CRV (chrome vanadium) are two types of steel alloys.
Chrome Vanadium
Chrome vanadium is an alloy that is used in the manufacturing ...
Shovel vs. Spade: What’s the Difference?
Shovel vs. Spade: What’s the Difference?
In Detail…. Shovel vs. Spade Blade A shovel has a broader blade that is curved inwards from left to right and is rounded or pointed at the tip. Blade length and shape can vary, depending on the intended use – you’ll find shovels with extra long blades, saw-tooth edges, and ledges down the sides. The shovel blade tends to be larger than that found on spades. A spade generally has a relatively flat blade with straight edges. It’s smaller than a shovel (although size does vary, depending on use) and the blade tends to be in line with the shaft, rather than angled forward. Shovel vs. Spade Handle/Shaft A shovel typically has a long, straight handle that allows you to get plenty of leverage when digging deep holes. In contrast, a shorter shaft works best with a spade and comes in handy when working in tight spaces, such as a flowerbed. Many spades have a “T” or “DY” handle to give you more options for holding it. Shovel vs. Spade Shape You may also notice that a spade tends to be straighter than a shovel from handle to blade tip. Whereas the shovel blade is usually angled forward, the spade blade is not. It’s that angle that makes the biggest difference in functionality between the two tools. The angled shovel blade makes it efficient for digging. The straighter spade can be used for digging but is better used for slicing through and lifting sod, edging lawns and beds, skimming weeds and opening straight-sided holes or trenches. About the Blade The blade, or scoop, is used to cut through soil, roots, or sod and to move soil, sand, gravel, etc. The larger the blade, the more material you can move. But be careful that it’s not too large or you may find that you can’t lift a full load or that you tire quickly. Sharply pointed blades are more effective at cutting into hard ground or through tough materials like roots, while flat blades are best for edging and lifting loose material. About the Handle / Shaft A longer handle, or shaft, provides greater leverage and is useful for heavier work and for cutting through roots and tough ground, while a shorter handle provides greater control and is often useful for planting or digging up bulbs.
Smelting iron and process
Smelting iron and process
The carbon source acts as a chemical reactant to remove oxygen from the ore, yielding the purified metal element as a product. The carbon source is oxidized in two stages. First, the carbon (C) combusts with oxygen (O2) in the air to produce carbon monoxide (CO). Second, the carbon monoxide reacts with the ore (e.g. Fe2O3) and removes one of its oxygen atoms, releasing carbon dioxide (CO 2), a notable greenhouse gas. After successive interactions with carbon monoxide, all of the oxygen in the ore will be removed, leaving the raw metal element (e.g. Fe).[3] As most ores are impure, it is often necessary to use a flux, such as limestone, to remove the accompanying rock gangue as slag. This calcination reaction also frequently emits carbon dioxide. As a result of both the oxidation of carbon and the calcination of a flux, industrial smelting is a contributor to climate change.[4] Plants for the electrolytic reduction of aluminum are also generally referred to as aluminum smelters. Process Smelting involves more than just melting the metal out of its ore. Most ores are the chemical compound of the metal and other elements, such as oxygen (as an oxide), sulfur (as a sulfide), or carbon and oxygen together (as a carbonate). To extract the metal, workers must make these compounds undergo a chemical reaction. Smelting therefore consists of using suitable reducing substances that combine with those oxidizing elements to free the metal. Roasting In the case of sulfides and carbonates, a process called "roasting" removes the unwanted carbon or sulfur, leaving an oxide, which can be directly reduced. Roasting is usually carried out in an oxidizing environment. A few practical examples: Malachite, a common ore of copper, is primarily copper carbonate hydroxide Cu2(CO3)(OH)2.[5] This mineral undergoes thermal decomposition to 2CuO, CO2, and H2O[6] in several stages between 250 °C and 350 °C. The carbon dioxide and water are expelled into the atmosphere, leaving copper(II) oxide, which can be directly reduced to copper as described in the following section titled Reduction. Galena, the most common mineral of lead, is primarily lead sulfide (PbS). The sulfide is oxidized to a sulfite (PbSO3), which thermally decomposes into lead oxide and sulfur dioxide gas. (PbO and SO2) The sulfur dioxide is expelled (like the carbon dioxide in the previous example), and the lead oxide is reduced as below. Reduction Reduction is the final, high-temperature step in smelting, in which the oxide becomes the elemental metal. A reducing environment (often provided by carbon monoxide, made by incomplete combustion in an air-starved furnace) pulls the final oxygen atoms from the raw metal. The required temperature varies over a very large range, both in absolute terms and in terms of the melting point of the base metal. Examples: -Iron oxide becomes metallic iron at roughly 1250 °C (2282 °F or 1523.15 K), almost 300 degrees below iron's melting point of 1538 °C (2800.4 °F or 1811.15 K).[7] -Mercuric oxide becomes vaporous mercury near 550 °C (1022 °F or 823.15 K), almost 600 degrees above mercury's melting point of -38 °C (-36.4 °F or 235.15 K).[8] Flux and slag can provide a secondary service after the reduction step is complete: they provide a molten cover on the purified metal, preventing contact with oxygen while still hot enough to readily oxidize. This prevents impurities from forming in the metal. Fluxes Metal workers use fluxes in smelting for several purposes, chief among them catalyzing the desired reactions and chemically binding to unwanted impurities or reaction products. Calcium oxide, in the form of lime, was often used for this purpose, since it could react with the carbon dioxide and sulfur dioxide produced during roasting and smelting to keep them out of the working environment.
Sledge Hammer an Essential Tool in Construction
Sledge Hammer an Essential Tool in Construction
Construction is one of the most physically intensive jobs. Hand tools like the sledge hammer and a pickaxe help workers do their manual work more swiftly and efficiently. These tools provide much better results than what one could accomplish with their bare hands. The sledge hammer is a heavy-duty hammer used for demolition jobs where high force is required. It has a large, flat metal head attached to a long wooden handle. The length of the handle allows the tool to gain momentum while swinging, and the heavy metal head results in amplified force compared to a usual hammer. The force of the hammer comes from the long swinging range and must be used with both hands. The swinging action is similar to using an axe. The sledge hammer is a widely popular tool used in construction jobs. Thanks to the weight difference between the long handle and the heavy metal head, the tool gives the user momentum during a swing and hits the surface with substantial force. It is used for the following jobs listed below. Home Demolition Anything that needs to be destroyed can be done using a sledge hammer. This is why contractors use it for taking down houses. From removing cabinets to breaking down sinks to demolishing walls, they can do it quickly and efficiently. These heavy-duty hammers can break down entire walls made of sheetrock, plaster, or drywall. This also includes wall studs and joists of interior walls, and heating and air conditioning ducts. Removing Exterior Walls Exterior walls are built strong to withstand nature’s blows. But a sledge hammer when swung with the right force can break these strongly built walls also. Concrete blocks and bricks are easy, while solid concrete walls take a little more time. As you keep hitting, the mortar cracks, which then makes it easier to remove the walls. Breaking Concrete Slabs Concrete is a very hard surface to break down into pieces. It is very difficult to lift or remove concrete slabs. This is where a sledge hammer proves to be extremely useful. When you are swinging the heavyweight hammer with full force, you create kinetic energy. Striking the concrete downwards with this will lead to cracks in it. Repeatedly hitting at the surface will eventually break it. Driving Bolts into Concrete The hardness of concrete makes it very difficult to drill into. And the high-power drills that are capable of drilling through concrete are very expensive tools. So, a sledge hammer is the better choice for installing hooks or bolts into concrete. The bolt should be made of steel that can withstand the impact created from swinging a sledge hammer.